Umgodi-uhlobo lwe-Spheroidizing Annealing Furnace

I-Jiangsu Jiuding Industrial Furnaces Technology Co., Ltd. ingomunye wabakhiqizi nabaphakeli abanolwazi olunzulu-lohlobo lwe-spheroidizing annealing furnace e-China, futhi isekela isevisi eyenziwe ngendlela oyifisayo. Siyakwamukela ku-wholesale high-yebanga eliphezulu-uhlobo lwe-spheroidizing annealing furnace oluthengiswa lapha efekthri yethu. Imikhiqizo yekhwalithi kanye nenani elifanele kuyatholakala.

 

Umgodi-wohlobo lwe-spheroidizing annealing furnace ikakhulukazi uhlanganisa umzimba wesithando somlilo, ulayini lwesithando somlilo, idivayisi kagesi yokushisisa, ikhava yesithando somlilo nendlela yokuphakamisa, isistimu yokupholisa, nesistimu yokulawula izinga lokushisa.

1. Isakhiwo Sensimbi Yomzimba Wesithando: Igobolondo lesithando somlilo lishiselwe ngamapuleti ensimbi. Ngenkathi kucutshungulwa ngokugcwele amandla onke ekhava, ukuchezuka kwesakhiwo sohlaka, nokuguqulwa, yakhelwe ukuthi ibe nesisindo esincane ngangokunokwenzeka. Udonga olungaphandle lwesithando somlilo lwenziwe ngepuleti lensimbi elingugqinsi elingu-5mm elinezisekelo zensimbi yesakhiwo. Ama-welds afanayo futhi abushelelezi, angenawo amaphutha afana ne-porosity, i-slag inclusions, imifantu, noma ukuhlanganisa okungaphelele. Ukubukeka kuqondile, kubushelelezi, futhi akunayo imibimbi noma ukungalingani. Ngemva kokwakhiwa kwensimbi yegobolondo lesithando somlilo, ingaphakathi limbozwa ngamajazi amabili kapende obomvu oholayo ophikisana nokugqwala, futhi ingaphandle limbozwe ngamajazi amabili opende obomvu ovimbela ukugqwala oholayo{8} namajazi amabili ejazi lempushana esiliva, ukujiya kwefilimu kapende kuhlangabezana nezimfuneko ezijwayelekile. Uhlobo lwekheji{10}}lohlobo lweladi lokulungisa kanye nenkundla yokulungisa kwakhiwa.

2. Ulayini Womzimba Wesithando: Izingubo zokulala ze-Ceramic fiber ezivela eNkampanini yakwaShandong Luyang zisetshenziswa njengezinto ezishisayo zokuvikela igumbi lomlilo, ezinogqinsi olungekho ngaphansi kuka-300mm. Ngesikhathi sokwenziwa, okokusebenza okukhethekile kusetshenziswa ukuminyanisa ingubo yefiber ibe amabhulokhi efayibha amakhulu, agoqiwe ngesilinganiso esingu-230 kg/m³, ngokuya ngobukhulu besithando somlilo. Inani elithile lokucindezelwa livunyelwe ngesikhathi sokucubungula ukuze kuqinisekiswe ukuthi ibhulokhi ngayinye ye-ceramic fiber inweba ngezindlela ezahlukene ngemva kokwakhiwa kwesithando somlilo, idale isakhiwo esingenamthungo, esihlangene futhi sizuze isitoreji esihle kakhulu sokushisa. Amahange abekwe endaweni ebandayo yomzimba wesithando somlilo, okwenza ngcono-amandla okushisa aphezulu emicu. Idizayini yesithando somlilo kanye nokukhethwa kwezinto ezibonakalayo kusekelwe empilweni evamile yesevisi okungenani iminyaka eyi-10.

3. Idivayisi Yokushisisa Kagesi: Zonke izici zokushisisa emgodini-zohlobo lwe-spheroidizing annealing furnace zenziwe ngensimbi engu-0Cr25Al5, enomthwalo ongaphezulu ongadluli u-1.4 W/cm². Lesi sici sokushisisa sinokumelana kahle ne-oxidation, ipulasitiki ephakeme kunezinye izici zokushisisa, futhi sisebenzisa udonga oluthuthukisiwe{7}}isakhiwo esigxunyekiwe, esiphumela ekusebenzeni kahle kwemisebe, ukushintshashintsha kokushisa okuthuthukisiwe ngaphakathi kwesithando somlilo, ukusebenza kahle kokushisa kwesithando somlilo, nempilo yesevisi enwetshiwe yezinto zokushisisa.

4. Ithangi lesithando somlilo: Ingxenye engenhla yethangi lesithando somlilo yenziwe ngensimbi engagqwali engu-8mm 321, futhi phansi wenziwe ngensimbi engagqwali engu-12mm 321. Ukuze kuthuthukiswe amandla esakhiwo nokuqinisekisa i-coefficient efanelekile yokunwetshwa, okuphansi kucindezelwa kusuka epuleti elilodwa kuya ebhodweni eliyisicaba, futhi udonga lwesithando somlilo lucindezelwa lube yisimo sikathayela. Ihlala phakathi negumbi lomlilo. Ishiselwe kusukela{8}}kumapuleti ensimbi engagqwali angamelana nokushisa okuphezulu futhi ine-flange phezulu, elingana nekhava ye-flange ukuze ivalwe. Kukhona nebhokisi lokufakelwa ngaphansi kwesembozo se-flange ukuze kufakwe ukushisa.

5. Isivalo sethangi lesithando somlilo kanye nendlela yokuphakamisa:

5.1 Isivalo Sethangi leSithando somlilo: Siqukethe iphaneli, ibhokisi lokufakwa ngaphakathi, ipayipi lokukhipha umoya, kanye nepayipi lokungena. Yenziwe ngokunemba okuphezulu.

5.2 Indlela Yokunyuswa Kwesivalo Somlilo kanye Nendlela Yokuhumusha: Isivalo sesithando somlilo siyavulwa futhi sivalwe kusetshenziswa indlela yokuphakamisa i-hydraulic. Ukuphakamisa kulula futhi ukusebenza kulula. Lapho isivalo sesithando somlilo sidinga ukuvulwa, isiteshi se-hydraulic sicushiwe, siphushela i-shaft yokuphakamisa phezulu. Lapho isivalo sesithando somlilo sisendaweni, injini iyacisha ngokuzenzakalelayo. Isivalo singabe sesihanjiswa mathupha eceleni, futhi sivalwe ngokuzenzakalelayo lapho uhambo seluqediwe; okuphambene nakho kuyiqiniso.

6. Ukuvikela Umkhathi: Ukuthuthukisa ikhwalithi yomkhiqizo nokunciphisa izinga le-oxidation, okokusebenza kwakhiwa ngesistimu yokuvikela umoya ophelele. Isakhiwo esithile simi kanje:{2}}ipayipi lensimbi engenasici (ukuvikela i-N2) ephezulu lifakwe ngaphansi kwesithando somlilo, elinezindawo zokuphuma eziningana ezixhuma ngaphakathi kwesithando somlilo; ama-air int amabili amakhulu namancane afakwe epayipini elikhulu, afakwe amavalvu e-solenoid ahambisanayo, ama-valve amabhola avalayo, njll., futhi kufakwa igeji yokucindezela ekuqaleni kwepayipi ukuze kuqashwe ingcindezi yokungena. Isistimu yokukhipha umoya ifakwe kwikhava yesithando somlilo; igesi ye-exhaust ilawulwa ngaphambili-ngokuhambisana nokucindezela kwesithando somlilo futhi iyakhishwa esithandweni ngokuhlangana nevalvu yamandla adonsela phansi.

7. I-Exhaust System: Izinto zamapayipi yi-Cr25Ni20; iqembu le-valve yokukhipha lilawulwa ngokuzenzakalelayo futhi lilungiswe ngokusekelwe kusignali yokuthola ingcindezi yesithando somlilo ukuze kuzuzwe ukucindezela kwesithando somlilo ozinzile.

8. Indlela Yokupholisa: Kufakwe indlela yokupholisa ngokushesha, ngokuhlanganyela nesethi yamasistimu okungenisa umoya ngaphansi kwesithando somlilo (i-fan + actuator electric actuator butterfly valve + -ikhomba indlela yokungenisa komoya efanayo) kanye nesethi yezindlela zokuphuma komoya phezulu ({4}}eziningi{4}}zikhomba izimfuneko zokulawula ukupholisa), ngaleyo ndlela kuhlangatshezwana nezimfuneko zokukhipha umoya.

9. Uhlelo Lokulawula Ukugeleza: Isetshenziselwa ukulawula nokulawula izinga lokugeleza komkhathi kanye namanzi okupholisa, okuhlanganisa ama-valve ahlukahlukene, ama-flow metres, namapayipi. Abasebenzisi bangenza imisebenzi ehlukahlukene ngokusebenzisa i-valve rack.

10. Ipayipi Eligelezayo: Zonke izilawuli zifakwe kukhabhinethi yokulawula umoya, ngakho konke{1}}okuxhunywe insimbi engagqwali eqinile yamapayipi. Ama-flow metre awakwazi ukugqwala{3}}ayakwazi ukumelana nokuqhuma{4}}amamitha okugeleza kwamaphayiphi. Isekhethi yokulawula i-valve ine-bypass ye-parallel manual, enezindawo zokusebenzelana ezigodliwe zokuxhuma kalula. Lonke uhlelo lwamapayipi aluboli{7}}alikwazi ukugqwala,{8}}nobufakazi bokuvuza,{9}}lihlala isikhathi eside, liyafana, futhi liyathandeka ngobuhle.

I-Pit-izinhlobo ze-spheroidizing annealing furnaces zingenziwa ngendlela oyifisayo ngokuya ngezidingo zekhasimende. Ngezansi kunesidingo sohlobo lwesithando somlilo sekhasimende laseTunisia kanye nesixazululo sethu esiklanyelwe, ukuze kusetshenziswe inkomba kuphela.

Ukwelashwa kokuxhunywa nokwenziwa kabusha kocingo lwensimbi lwe-SAE 1006, izinga lokushisa elisebenzayo lisukela ku-680 kuye ku-750 degrees Celsius (kuhlanganise nazo zonke izingxenye):

1. Umthamo wokulayisha: cishe. 2 amathani

2. Umthamo wokulayisha: cishe. 5 amathani

3. Umthamo wokulayisha: cishe. 10 amathani

inombolo Ye-oda	igama	RJ3-350-9 Type 350KW Atmosphere-protected Spheroidizing Annealing Furnace
1.	Usayizi Wokusebenza	Φ 2.5×2.5m (umthamo wokulayisha: amathani ayi-10)
2.	isilinganiso samandla	350KW
3.	Inombolo yezindawo zokulawula izinga lokushisa	Zone 3
4.	i-voltage elinganiselwe	380V 3 P 50Hz
5.	izinga lokushisa eliphezulu	850℃(inqubo yokushisa: 780-820 degree)
6.	Ukufana kwezinga lokushisa kwesithando somlilo	Indlela yokwamukela yokuhlola ukufana kwezinga lokushisa kwesithando somlilo izokwenziwa ngokuhambisana ne-GB/T 9452-2023 "Indlela Yokunqunywa Kwendawo Yokushisa Ephumelelayo Ezithandweni Zokushisa Ukushisa," enebanga lokushisa elingu-±10℃.
7.	Indlela yokulawula izinga lokushisa	Uhlelo lokulawula olusabalalisiwe olusebenzisa i-PID + PLC Isilawuli esiyinhloko sisebenzisa isilawuli samandla se-Shimadzu SCR, esihlanganiswe nesilawuli sethempelesha sase-Japan Shimadzu SRS13A kanye ne-S7-1200 PLC (efaka phakathi-ukusebenza kokulawula okukabili kwezinga lokushisa, i-alamu yezinga lokushisa elingaphezulu, kanye nokuvalwa kwamandla okuzenzakalelayo).
8.	isilawuli se-silicon	Isebenzisa isilawuli samandla esididiyelwe se-Beijing Ximenton SCR- esinobuchwepheshe besigaba{1} se-shift triggering.
9.	I-PLC	I-Siemens S7-1200 PLC isetshenziselwa ukulawula ukusebenza kwesithando somlilo kanye nezinhlelo ezihlobene, kuhlanganise nokuqapha ingcindezi.
10.	Vula izinga lokushisa kwesithando somlilo	- 2.5 h
11.	Isivalo sivulwa kanjani	Ukuphakamisa i-hydraulic; ukuzungezisa mathupha ukuze uqalise
12.	Impahla yesici sokushisa	0Cr25Al5 ibhendi yokumelana
13.	Isithando somlilo	Udonga oluseceleni lwethangi lesithando somlilo luhlanganisa amaphaneli kathayela angu-8 mm awugqinsi angu-321, kuyilapho ezansi zisebenzisa insimbi engagqwali engu-12 mm obukhulu obungu-321{4}}nobuchwepheshe bokwakha ukudala idizayini yekhanda eliyisicaba.
14.	i-thermocouple	Thayipha K (3 izilawuli eziyinhloko ezimbili ezihlomile ngaphakathi kwesithando + 3 Thayipha amamonitha amabili ohlobo K ngaphandle kwesithando somlilo)
15.	umoya ovikelayo	I-N2: Usayizi-olawulwayo we-solenoid valve kanye ne-flow meter kufakiwe, kubhangqwe namathuluzi okushisa, ukuze kuqondiswe ukugeleza kwegesi kumazinga okushisa ahlukahlukene. Ivalvu yokukhipha umoya ifakwa phezulu esithandweni ukuze kuphume umoya ngaphansi-izimo eziphansi.
16.	Indlela Yokufaka uphawu	Ukuvala kabili: ithange lesithando somlilo nesivalo salo sivalwe -ngemicu yerabha ye-silicone ephindwe kabili ukuze ivalwe ngokuqinile, kuyilapho ithange lomlilo kanye nomzimba wesithando somlilo kuvalwe nge-fiber labyrinth{1}}yesitayela esithambile.
17.	ukupholisa okusheshayo	Faka indlela yokupholisa esheshayo, ehlanganiswe nesistimu yokungenisa umoya esithandweni esingaphansi (okuhlanganisa ifeni, i-butterfly valve butterfly kagesi, -nedivayisi yokungenisa umoya efanayo enamaphuzu amaningi) kanye nesistimu yokukhipha umoya esithandweni esiphezulu ({1}}idivayisi yokukhipha umoya wamaphoyinti amaningi), ukuhlangabezana nemfuneko yezilinganiso zokupholisa ezilawulekayo.
18.	Uhlaka lwesithando somlilo	Isakhiwo esiyinhlanganisela. Udonga luqukethe i-fiber-isakhiwo esiqinisiwe, kuyilapho ingxenye{2}}ethwele umthwalo engaphansi kwesithando somlilo yakhiwe ngezitini ezikhanyelayo.

Amashadi ashisayo: i-pit-uhlobo lwe-spheroidizing annealing furnace, i-China pit-uhlobo lwe-spheroidizing abakhiqizi besithando somlilo, abahlinzeki, imboni